The primary advantage of the newly developed ultrasonic servo welding machine

  • Intelligent dynamic servo motion control

  • Ultra-rigid cast iron column with servo torque up to 5000N.m

  • The micrometer screw gauge can achieve repeatable positioning accuracy within ±0.008 mm.

  • High-Precision Zero-Positioning One-Key Mold

  • Intelligent man-machine interface

Intelligent dynamic servo motion control

  • The welding process, with the removal of pneumatic components, is intelligently controlled by an electric servo control system, making the verification process of your ultrasonic welding process very simple and with reliable results.
  • Millisecond rate data acquisition, advanced servo control system, ensure more accurate pressure and position, maintain tolerance range for a long time, so that you can be repeatable accuracy while being more informed about the welding effect.
  • The programmable multi-speed welding process carefully matches the ultrasonic speed and the melting flow rate of the plastic material, so as to ensure that the melting speed is perfectly matched to meet the assembly requirements of high strength and sealing, and effectively reduce the welding stress on the material.

Ultra-rigid cast iron column with servo torque up to 5000N.m

  • The thickened cast iron column base is formed in one piece, completely avoiding the possibility of leaning back of the pressurized column during the welding process, and greatly improving the motion rigidity of the welding machine
  • With the maximum thrust of the servo motor of 5000N.m, it solves the problem of insufficient motion power of the traditional pneumatic welding machine and the low-power servo motor, so that the speed switch is easy and free, and the equipment is stable when moving, ensuring that all the control is accurate and correct.

Micrometer screw can be repeatedly positioned ±0.008mm

  • Using C5 silver wire rod, accuracy 0.008mm. High lead screw accuracy ensures repeatable precise positioning and improves product consistency welding

High-Precision Zero-Positioning One-Key Mold

  • The assembly accuracy of equipment processing and moving mechanism is 0.015mm
  • The upper and lower mold is equipped with a unique zero-point positioning mechanism patent design, which realizes the unprecedented scientific innovation of one-click molding of ultrasonic welding machine
  • Reduce the time of screw screwing and avoid the problem of triple force tilt caused by uneven force of cover plate, greatly improve the efficiency of mold change

Intelligent man-machine interface

  • Real-time dynamic information feedback, clear motion process, advanced drawing curve, make the process more intuitive, easy to analyze welding process, optimize welding parameters.
  • Real-time monitoring and statistics of production data, the number and percentage of qualified parts, unqualified parts and doubtful parts, one-click report generation, detailed production cycle data, multi-keyword intelligent search and save.